Coil Winders, Tapers, and Finishers
Overview
Coil winders create the wire coils that power electrical devices like motors, transformers, and generators by operating specialized machines and using precision hand tools. They wind copper wire into specific patterns, test components with measuring equipment to ensure quality, and work with materials like insulation and wire leads. This hands-on manufacturing job requires attention to detail, mechanical skills, and the ability to read technical specifications. Many workers learn through on-the-job training or technical programs, and they often collaborate in team-based manufacturing environments.
Did you know?
Coil technicians must obtain EPA Section 608 certification to legally handle refrigerants, which is mandatory for most HVAC work in the United States.
At a Glance
Median Wage
$49,804.12 Avg/yr
Growth
Stable
Top Skill
Management of Material Resources
Key Responsibilities
- Cut, strip, and bend wire leads at ends of coils, using pliers and wire scrapers.
- Apply solutions or paints to wired electrical components, using hand tools, and bake components.
- Disassemble and assemble motors, and repair and maintain electrical components and machinery parts, using hand tools.
- Review work orders and specifications to determine materials needed and types of parts to be processed.
- Examine and test wired electrical components such as motors, armatures, and stators, using measuring devices, and record test results.
- Operate or tend wire-coiling machines to wind wire coils used in electrical components such as resistors and transformers, and in electrical equipment and instruments such as bobbins and generators.
- Select and load materials such as workpieces, objects, and machine parts onto equipment used in coiling processes.
- Attach, alter, and trim materials such as wire, insulation, and coils, using hand tools.
- Stop machines to remove completed components, using hand tools.
- Line slots with sheet insulation, and insert coils into slots.
- Record production and operational data on specified forms.
Career Considerations
EPA Certification Requirements
Coil technicians must obtain EPA Section 608 certification to legally handle refrigerants, which is mandatory for most HVAC work in the United States.
Physical Job Demands
The role requires significant physical stamina as technicians frequently work in cramped spaces, lift heavy equipment, and are exposed to chemicals and varying temperatures.
Seasonal Work Fluctuations
Employment and income can vary significantly with seasonal demand, as peak work periods typically occur during extreme weather months when HVAC systems are most heavily used.